Internet of Things (IoT) implementation through Node-RED to control and monitoring induction motors
Keywords:
TIA Portal, S7-1200, Sinamic G120, Node-RED, Interner of Things (IoT), Induction MotorsAbstract
The Internet of Things (IoT) is a technology that plays an important role in the contemporary era, especially in the industrial sector. The Internet of Things allows remote access of physical objects at any time and from any location, simply by establishing an internet connection. Thus, in the control and monitoring of motors remotely, IoT allows adjusting the speed and direction of rotor rotation. The motor used is a 0.75 kW Siemens induction motor. To adjust the speed and direction of rotor rotation of the motor, a Sinamic G120 programmable logic controller S7-1200 VSD is programmed via TIA Portal to serve as the central controller for all induction motor control. A multi-interface system consisting of a KTP 700 Comfort HMI, a PC server, and clients in the form of PC and smartphone clients was used for control and monitoring of the induction motor. The visual interface of the HMI interface was designed using TIA Portal, while the visual interface of the server and client was designed using Node-RED. The PC server, PLC, HMI, and VSD are all connected via Ethernet. At the same time, the connection of the Internet of Things (IoT) client, which is integrated with the server, is connected via the Internet network. Research on IoT-based control and monitoring of induction motors through the Node-RED proposal has been successful and works as intended
Downloads
References
[1] Y. Badruzzaman, “Sistem Monitoring Kendali Motor Induksi Tiga Fasa Dengan Variable Speed Drive Berbasis Plc Dan Scada,” Orbith, vol. 11, no. 2, pp. 147–152, 2015.
[2] U. Sengamalai, G. Anbazhagan, T. M. Thamizh Thentral, P. Vishnuram, T. Khurshaid, and S. Kamel, “Three Phase Induction Motor Drive: A Systematic Review on Dynamic Modeling, Parameter Estimation, and Control Schemes,” Energies, vol. 15, no. 21, 2022, doi: 10.3390/en15218260.
[3] M. Yusuf and A. Rohman, “Pengendalian Kecepatan Motor Induksi 3 Fasa menggunakan PLC Omron CP1E dengan Kontrol Proposional,” Jurnal Ecotipe (Electronic, Control, Telecommunication, Information, and Power Engineering), vol. 7, no. 2, pp. 92–98, Oct. 2020, doi: 10.33019/jurnalecotipe.v7i2.1465.
[4] E. Noyjeen, C. Tanita, N. Panthasarn, P. Chansri, and J. Pukkham, “Monitoring Parameters of Three-Phase Induction Motor Using IoT,” Proceeding 2021 International Electrical Engineering Congress (iEECON2021), pp. 483–486, 2021, doi: 10.1109/iEECON51072.2021.9440368.
[5] S. Vadi, R. Bayindir, Y. Toplar, and I. Colak, “Induction motor control system with a Programmable Logic Controller (PLC) and Profibus communication for industrial plants — An experimental setup,” ISA Transaction, vol. 122, pp. 459–471, Mar. 2022, doi: 10.1016/J.ISATRA.2021.04.019.
[6] I. Rifaldo and M. Yuhendri, “Sistem Monitoring Kecepatan Motor Induksi dengan HMI Berbasis PLC,” JTEIN: Jurnal Teknik Elektro Indonesia, vol. 3, no. 2, pp. 319–325, 2022.
[7] M. A. Niazi, Q. Hayat, B. Khan, and M. Afaq, “Speed Control of Three Phase Induction Motor using Variable Frequency Derive Control System,” International Journal of Current Engineering and Technology, vol. 10, no. 01, pp. 5–10, Oct. 2021, doi: 10.14741/ijcet/v.10.1.2
[8] R. Fadli and M. Yuhendri, “Pengembangan Jobsheet Trainer Motor Listrik di Sekolah Menengah Kejuruan,” JPTE Jurnal Pendidikan Teknik. Elektro, vol. 01, no. 01, pp. 38–42, 2020.
[9] R. Azizipanah-Abarghooee and M. Malekpour, “Smart Induction Motor Variable Frequency Drives for Primary Frequency Regulation,” IEEE Transactions on Energy Conversion.
[10] M. Irfan, N. Saad, R. Ibrahim, and V. S. Asirvadam, “Development of an intelligent condition monitoring system for AC induction motors using PLC,” 2013 IEEE Business Engineering and Industrial Applications Colloquium (BEIAC), pp. 789–794, 2013, doi: 10.1109/BEIAC.2013.6560243.
[11] K. H. Khudier, K. G. Mohammed, and M. S. Ibrahim, “Design and Implementation of Constant Speed control System for the Induction motors Using Programmable logic Controller (PLC) and Variable Frequency Derive (VFD),” IOP Conf Ser Mater Sci Eng, vol. 1076, no. 1, p. 012007, Feb. 2021, doi: 10.1088/1757-899x/1076/1/012007.
[12] E. G. Abid, S. Ahmed Shaikh, Muhammad Fawad Shaikh, and Sara Hafeez Rajput, “IoT based Smart Industrial panel for controlling Three-phase Induction motor,” in 2020 3rd International Conference on Computing, Mathematics and Engineering Technologies: Idea to Innovation for Building the Knowledge Economy, iCoMET 2020, 2020.
[13] F. Hanifah and M. Yuhendri, “Kontrol dan Monitoring Kecepatan Motor Induksi Berbasis Internet of Things,” JTEIN: Jurnal Teknik Elektro Indonesia., vol. 4, no. 2, pp. 519–528, 2023.
[14] M. G. Ioannides et al., “Design and Operation of Internet of Things-Based Monitoring Control System for Induction Machines,” Energies, vol. 16, no. 7, 2023, doi: 10.3390/en16073049.
[15] A. Supardi, U. Umar, I. Setiyoko, and M. Saifurrohman, “Rancang Bangun Sistem Kendali Dan Monitoring Kecepatan Motor Induksi Berbasis Programmable Logic Controller (PLC) Dilengkapi Layar Sentuh,” Emitor: Jurnal Teknik Elektro, vol. 22, no. 1, pp. 65–72, Mar. 2022, doi: 10.23917/emitor.v22i1.15784.
[16] G. M. Sung, Y. S. Shen, L. T. Keno, and C. P. Yu, “Internet-of-Things Based Controller of a Three-Phase Induction Motor Using a Variable-Frequency Driver,” 2019 IEEE Eurasia Conf. IOT, Commun. Eng. ECICE 2019, pp. 156–159, 2019, doi: 10.1109/ECICE47484.2019.8942676.
[17] R. Syawali and S. Meliala, “IoT-Based Three-Phase Induction Motor Monitoring System,” Journal of Renewable Energy, Electrical, and Computer Engineering, vol. 3, no. 1, p. 12, Mar. 2023, doi: 10.29103/jreece.v3i1.9811.
[18] G. Pavithra and V. V. Rao, “Remote monitoring and control of VFD fed three phase induction motor with PLC and LabVIEW software,” Proc. Int. Conf. I-SMAC (IoT Soc. Mobile, Anal. Cloud), I-SMAC 2018, pp. 329–335, 2018, doi: 10.1109/I-SMAC.2018.8653657.
[19] E. Sisinni, A. Saifullah, S. Han, U. Jennehag, and M. Gidlund, “Industrial internet of things: Challenges, opportunities, and directions,” IEEE Trans Industr Inform, vol. 14, no. 11, 2018, doi: 10.1109/TII.2018.2852491.
[20] N. Busaeri et al., “Design and Implementation of Real-Time Sensors for Three-Phase Induction Motor Performance Monitoring using Internet of Thing (IoT),” J. Adv. Res. Appl. Sci. Eng. Technol., vol. 49, no. 2, pp. 162–175, 2025, doi: 10.37934/araset.49.2.162175.
[21] M. G. Ioannides, A. P. Stamelos, S. A. Papazis, E. E. Stamataki, and M. E. Stamatakis, “Internet of Things-Based Control of Induction Machines: Specifics of Electric Drives and Wind Energy Conversion Systems,” Energies, vol. 17, no. 3, 2024, doi: 10.3390/en17030645.
[22] D. Kalel and R. Raja Singh, “IoT integrated adaptive fault tolerant control for induction motor based critical load applications,” Eng. Sci. Technol. an Int. J., vol. 51, no. July 2023, 2024, doi: 10.1016/j.jestch.2023.101585.
[23] K. S. Rekha and D. S. Ravi, “Induction Motor Condition Monitoring and Controlling Based on IoT,” Int. J. Electron. Electr. Comput. Syst., vol. 6, no. 9, pp. 75–81, 2017.
[24] A.Ajitha, D. Swathi, D. Shyamala, and J. L. Prasanna, “IoT platform for Condition Monitoring of Industrial Motor,” in Proceedings of the 2nd International Conference on Communication and Electronics Systems (ICCES 2017), 2017, pp. 260–265.