Control system of Dahlander Motor using Programmable Logic Controller based on Human Machine Interface and Internet of Things
DOI:
https://doi.org/10.24036/varsnj09Keywords:
Dahlander motor, Speed Control, Siemens, PLC, HMI, IoT, Node-REDAbstract
The Dahlander motor is a three-phase induction motor capable of operating at two distinct rotational speeds by altering the stator winding configuration between star (Y) and delta (Δ). This dual-speed feature is essential for industrial machines such as cranes, lathes, and conveyors that require variable speed operation. However, conventional manual control methods are still widely used, posing risks to operational efficiency and safety. This study presents the design and implementation of an automated control system for a 1.3 kW Dahlander motor using a Siemens S7-1200 Programmable Logic Controller (PLC), a KTP 700 Comfort Human Machine Interface (HMI), and an Internet of Things (IoT) platform based on Node-RED. The system supports remote control via HMI panels, personal computers, and smartphones through a web-based interface using the Profinet protocol. The control logic is developed in the TIA Portal environment, enabling selection between low-speed and high-speed modes. Experimental results demonstrate that the system effectively controls motor speed with accurate and stable operation. The integration of HMI and IoT provides real-time remote monitoring and control capabilities, enhancing operational reliability and minimizing human error. This integrated system offers a cost-effective and adaptive solution for local industries, especially small and medium-sized enterprises, to embrace Industry 4.0 technologies
Downloads
References
[1] T. Đuran, S. Tvorić and V. Šimović, "Comparison of Efficiency Level for Induction Motor with Dahlander Winding in Direct on Line and via Frequency Converter Drive Connection," 2022 45th Jubilee International Convention on Information, Communication and Electronic Technology (MIPRO), Opatija, Croatia, 2022, pp. 142-146, doi: 10.23919/MIPRO55190.2022.9803791.
[2] S. A. Saputro, Asmar, and W. Sunanda, “Energy needs in dynamic braking on Dahlander motor,” in IOP Conference Series: Earth and Environmental Science, IOP Publishing Ltd, Nov. 2020. doi: 10.1088/1755-1315/599/1/012007.
[3] Risfendra, Yoga Maulana Putra, H. Setyawan, and M. Yuhendri, “Development of Outseal PLC-Based HMI as Learning Training Kits for Programmed Control Systems Subject in Vocational Schools,” in 5th Vocational Education International Conference, 2023.
[4] I. M. dos Santos, R. B. Tavares, and A. M. Tavares, “Transformação de um Motor de Indução Trifásico em um Motor Dahlander para Ensino e Pesquisa,” Sociedade Brasileira de Automatica, Dec. 2020. doi: 10.48011/asba.v2i1.1020.
[5] R. Jannah and M. Yuhendri, “Pembuatan Jobsheet Kendali Motor Induksi menggunakan Human Machine Interface,” J. Pendidik. Tek. Elektro, vol. 3, no. 2, pp. 184–191, 2022.
[6] D. B. Durocher, M. R. Hussey, D. E. Belzner and L. Rizzi, "Application of Next-Generation Motor Management Relays Improves System Reliability in Process Industries," in IEEE Transactions on Industry Applications, vol. 55, no. 2, pp. 2121-2129, March-April 2019, doi: 10.1109/TIA.2018.2879468.
[7] R. Muhammad and M. Yuhendri, “Variable speed control of DC motor using four quadrant controlled rectifier based on Human Machine Interface,” J. Ind. Autom. Electr. Eng., vol. 01, no. 01, pp. 229–235, 2024
[8] C. Ferrater-Simon, L. Molas-Balada, O. Gomis-Bellmunt, N. Lorenzo-Martinez, O. Bayo-Puxan and R. Villafafila-Robles, "A Remote Laboratory Platform for Electrical Drive Control Using Programmable Logic Controllers," in IEEE Transactions on Education, vol. 52, no. 3, pp. 425-435, Aug. 2009, doi: 10.1109/TE.2008.930095.
[9] J. Xu, B. Gu, and G. Tian, “Review of agricultural IoT technology,” Jan. 01, 2022, KeAi Communications Co. doi: 10.1016/j.aiia.2022.01.001.
[10] I. Rifaldo and M. Yuhendri, “Sistem Monitoring Kecepatan Motor Induksi dengan HMI Berbasis PLC,” JTEIN J. Tek. Elektro Indones., vol. 3, no. 2, pp. 319–325, 2022.
[11] F. Hanifah and M. Yuhendri, “Kontrol dan Monitoring Kecepatan Motor Induksi Berbasis Internet of Things,” JTEIN J. Tek. Elektro Indones., vol. 4, no. 2, pp. 519–528, 2023.
[12] F. Ghoroghchian, A. D. Aliabad and E. Amiri, "Dual-Pole LSPM Motor with Dahlander Winding for High Inertia Loads," 2019 IEEE 28th International Symposium on Industrial Electronics (ISIE), Vancouver, BC, Canada, 2019, pp. 308-312, doi: 10.1109/ISIE.2019.8781490.
[13] N. Subhashini, M. Mouli, J. Mugunthan, R. P. Kumar, M. Revanth and M. Tejaa, "Automated Induction Motor Monitoring System Using IoT," 2023 9th International Conference on Advanced Computing and Communication Systems (ICACCS), Coimbatore, India, 2023, pp. 166-169, doi: 10.1109/ICACCS57279.2023.10112942.
[14] E. Noyjeen, C. Tanita, N. Panthasarn, P. Chansri and J. Pukkham, "Monitoring Parameters of Three-Phase Induction Motor Using IoT," 2021 9th International Electrical Engineering Congress (iEECON), Pattaya, Thailand, 2021, pp. 483-486, doi: 10.1109/iEECON51072.2021.9440368.
[15] N. Dehbashi, M. SeyyedHosseini and A. Yazdian-Varjani, "IoT Based Condition Monitoring and Control of Induction Motor Using Raspberry Pi," 2022 13th Power Electronics, Drive Systems, and Technologies Conference (PEDSTC), Tehran, Iran, Islamic Republic of, 2022, pp. 134-138, doi: 10.1109/PEDSTC53976.2022.9767328.
[16] A. Tanjung, “Analisis Penggunaan Energi Listrik Motor Induksi Tiga Phasa Menggunakan Variable Speed Drive (VSD),” Jurnal Sain, Energi, Teknologi & Industri), vol. 2, no. 2, pp. 52–59, 2018.
[17] U. Syarah and M. Yuhendri, “Constant Torque Control of Induction Motor Using Variable Frequency Drive Based on Internet of Things,” J. Ind. Autom. Electr. Eng., vol. 1, no. 1, pp. 7–12, 2024.
[18] Y. A. Putra and M. Yuhendri, “Smart Monitoring Pompa Air Otomatis Berbasis Human Machine Interface Dan Internet Of Things,” JTEIN J. Tek. Elektro Indones., vol. 4, no. 2, pp. 863–876, 2023.
[19] S. Madakam, R. Ramaswamy, and S. Tripathi, “Internet of Things (IoT): A Literature Review,” Journal of Computer and Communications, vol. 03, no. 05, pp. 164–173, 2015, doi: 10.4236/jcc.2015.35021.
